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F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber

F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber

Nombre De La Marca: Beishun
Número De Modelo: XY-3I/450×1400
Cuota De Producción: 1 juego
Precio: Negociable
Detalles Del Embalaje: 20GP
Condiciones De Pago: LC, T/T, Unión Occidental
Información detallada
Lugar de origen:
Qingdao
Certificación:
ISO/CE
Pistón:
Hierro fundido refrigerado del HS 72-75 Dureza
Presión del área de unidad:
21kg/cm2
Calificación automática:
PLC o manual
Diámetro del cilindro:
500 mm
Embalaje:
FCL/LCL
Estructura:
Columna/Marco
Ataque:
300 mm
Condición:
NUEVO
Capa de trabajo:
1,2,4
Capa de trabajo:
Como sus requisitos
Uso:
Para fabricar productos de caucho más grandes
Voltaje:
220V
movimiento del cilindro:
Personalizado
Tipo:
Columna
Fuerza:
10kw
Número de rodillos:
Tres
Componentes principales:
PLC, motor, transporte, engranaje, bomba
Longitud de rollo:
1000 mm
Método de calentamiento:
Eléctrico
Sistema de refrigeración:
Opcional
Dureza de la superficie del rollo:
HS72-75
Material de rollo:
hierro fundido
Período de garantía:
12 meses
Material de rodillo:
El valor de las importaciones procedentes de la República Federal de Alemania se fijará en el valor
Rodillo:
Hierro fundido enfriado de aleación
Presión máxima:
10MPA
Garantía:
5 años
Sistema de vacío:
Opcional
Color:
todo
Capacidad de la fuente:
20 bosques
Resaltar:

500mm Cylinder Diameter Rubber Calender Machine

,

10kW Power 3-Roll Calender

,

1000mm Roll Length F-Type Calender

Descripción del producto
F-Type 3-Roll Rubber Calender for High-Quality Composite Rubber Production
What is an F-Type 3-Roll Calender?

The "F-Type" configuration features three rolls arranged vertically or near-vertically, resembling the letter "F". Material feeds between the top and middle rolls and exits between the middle and bottom rolls. The three precisely machined cylinders rotate in opposite directions to process rubber compounds into continuous sheets.

Key Features and Advantages
Superior Sheet Quality and Dimensional Accuracy
  • Precision Roll Grinding: Rolls ground to tight tolerances ensure perfect cylindricality and eliminate thickness variations.
  • Roll Bending Compensation: Hydraulic cross-axis adjustment counters roll bowing under pressure for uniform sheet thickness.
  • Controlled Nip (Gap): Micro-adjustable gaps between rolls enable precise thickness control.
Excellent for Composite and Laminated Structures
  • Specialized for Friction Coating and Topping processes
  • Simultaneously processes fabric substrates (nylon, polyester, steel cord) with rubber compounds
  • Speed differential between rolls forces rubber penetration into fabric weave
  • Bottom nip allows lamination of additional rubber layers or final sizing
  • Ideal for conveyor belts, tire carcasses, and inflatable rafts
Efficient Heating and Cooling
  • Heat exchange rolls maintain precise temperature profiles using steam, hot water, or thermal oil
  • Hot rolls maintain compound viscosity for processing
  • Cooler rolls at final nip "set" the sheet and prevent sticking (airing process)
Robust Construction and Control
  • Heavy-duty frame withstands significant separating forces
  • Variable-speed motors enable precise roll speed and friction ratio control
  • Integrated PLC and HMI for recipe storage, process automation, and repeatability
Technical Specifications
Model Roller Dia * Length (mm) Mid-Roller Liner Speed (m/min) Calendaring Width (mm)
XY-3I1120360*11207.5-22.5900
XY-3L1120360*11202-20900
XY-3I1400400*14008.8-26.391200
XY-3I1450450*14502.5-251225
XY-3F1600510*16002.5-251375
XY-3F1520560*15201.5-151200
XY-3F1830610*17304.5-451500
XY-3F2540810*25403-302300
XY-3F3400900*34000.54-5.43200
XY-4F1120360*11207-21900
XY-4F1400400*14008.8-26.391200
XY-4Γ1600560*16003.5-301400
Typical Process Flow
  1. Pre-Feeding: Pre-warmed rubber compound fed into top nip via extruder or 2-roll mill
  2. Fabric Insertion: Fabric substrate fed between rubber compound and middle roll
  3. Coating (Top Nip): Rubber forced into fabric weave under heat and pressure with speed differential
  4. Lamination/Sizing (Bottom Nip): Coated fabric calendered to final gauge or laminated with additional rubber layer
  5. Take-Off and Cooling: Finished sheet stripped by precision conveyor and cooled over drums to stabilize dimensions
Comparison with Other Calender Types
  • Inverted L-Type (4-Roll): Better for simple sheeting but less effective for friction coating
  • Z-Type (4-Roll): Minimizes roll deflection but more complex for fabric coating applications
Why Choose the F-Type 3-Roll Calender?

This system uniquely combines three critical functions in one continuous process:

  • Precision sheeting with exceptional thickness uniformity
  • Superior fabric coating capability for strong, void-free bonds
  • Efficient laminating of multiple rubber and fabric layers

The F-type 3-roll rubber calender is indispensable for manufacturing high-performance rubber products requiring consistency, strength, and precision.

F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber 0
Buen precio  en línea

Detalles De Los Productos

Hogar > Productos >
Máquina de goma del calendario
>
F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber

F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber

Nombre De La Marca: Beishun
Número De Modelo: XY-3I/450×1400
Cuota De Producción: 1 juego
Precio: Negociable
Detalles Del Embalaje: 20GP
Condiciones De Pago: LC, T/T, Unión Occidental
Información detallada
Lugar de origen:
Qingdao
Nombre de la marca:
Beishun
Certificación:
ISO/CE
Número de modelo:
XY-3I/450×1400
Pistón:
Hierro fundido refrigerado del HS 72-75 Dureza
Presión del área de unidad:
21kg/cm2
Calificación automática:
PLC o manual
Diámetro del cilindro:
500 mm
Embalaje:
FCL/LCL
Estructura:
Columna/Marco
Ataque:
300 mm
Condición:
NUEVO
Capa de trabajo:
1,2,4
Capa de trabajo:
Como sus requisitos
Uso:
Para fabricar productos de caucho más grandes
Voltaje:
220V
movimiento del cilindro:
Personalizado
Tipo:
Columna
Fuerza:
10kw
Número de rodillos:
Tres
Componentes principales:
PLC, motor, transporte, engranaje, bomba
Longitud de rollo:
1000 mm
Método de calentamiento:
Eléctrico
Sistema de refrigeración:
Opcional
Dureza de la superficie del rollo:
HS72-75
Material de rollo:
hierro fundido
Período de garantía:
12 meses
Material de rodillo:
El valor de las importaciones procedentes de la República Federal de Alemania se fijará en el valor
Rodillo:
Hierro fundido enfriado de aleación
Presión máxima:
10MPA
Garantía:
5 años
Sistema de vacío:
Opcional
Color:
todo
Cantidad de orden mínima:
1 juego
Precio:
Negociable
Detalles de empaquetado:
20GP
Tiempo de entrega:
30 - día
Condiciones de pago:
LC, T/T, Unión Occidental
Capacidad de la fuente:
20 bosques
Resaltar:

500mm Cylinder Diameter Rubber Calender Machine

,

10kW Power 3-Roll Calender

,

1000mm Roll Length F-Type Calender

Descripción del producto
F-Type 3-Roll Rubber Calender for High-Quality Composite Rubber Production
What is an F-Type 3-Roll Calender?

The "F-Type" configuration features three rolls arranged vertically or near-vertically, resembling the letter "F". Material feeds between the top and middle rolls and exits between the middle and bottom rolls. The three precisely machined cylinders rotate in opposite directions to process rubber compounds into continuous sheets.

Key Features and Advantages
Superior Sheet Quality and Dimensional Accuracy
  • Precision Roll Grinding: Rolls ground to tight tolerances ensure perfect cylindricality and eliminate thickness variations.
  • Roll Bending Compensation: Hydraulic cross-axis adjustment counters roll bowing under pressure for uniform sheet thickness.
  • Controlled Nip (Gap): Micro-adjustable gaps between rolls enable precise thickness control.
Excellent for Composite and Laminated Structures
  • Specialized for Friction Coating and Topping processes
  • Simultaneously processes fabric substrates (nylon, polyester, steel cord) with rubber compounds
  • Speed differential between rolls forces rubber penetration into fabric weave
  • Bottom nip allows lamination of additional rubber layers or final sizing
  • Ideal for conveyor belts, tire carcasses, and inflatable rafts
Efficient Heating and Cooling
  • Heat exchange rolls maintain precise temperature profiles using steam, hot water, or thermal oil
  • Hot rolls maintain compound viscosity for processing
  • Cooler rolls at final nip "set" the sheet and prevent sticking (airing process)
Robust Construction and Control
  • Heavy-duty frame withstands significant separating forces
  • Variable-speed motors enable precise roll speed and friction ratio control
  • Integrated PLC and HMI for recipe storage, process automation, and repeatability
Technical Specifications
Model Roller Dia * Length (mm) Mid-Roller Liner Speed (m/min) Calendaring Width (mm)
XY-3I1120360*11207.5-22.5900
XY-3L1120360*11202-20900
XY-3I1400400*14008.8-26.391200
XY-3I1450450*14502.5-251225
XY-3F1600510*16002.5-251375
XY-3F1520560*15201.5-151200
XY-3F1830610*17304.5-451500
XY-3F2540810*25403-302300
XY-3F3400900*34000.54-5.43200
XY-4F1120360*11207-21900
XY-4F1400400*14008.8-26.391200
XY-4Γ1600560*16003.5-301400
Typical Process Flow
  1. Pre-Feeding: Pre-warmed rubber compound fed into top nip via extruder or 2-roll mill
  2. Fabric Insertion: Fabric substrate fed between rubber compound and middle roll
  3. Coating (Top Nip): Rubber forced into fabric weave under heat and pressure with speed differential
  4. Lamination/Sizing (Bottom Nip): Coated fabric calendered to final gauge or laminated with additional rubber layer
  5. Take-Off and Cooling: Finished sheet stripped by precision conveyor and cooled over drums to stabilize dimensions
Comparison with Other Calender Types
  • Inverted L-Type (4-Roll): Better for simple sheeting but less effective for friction coating
  • Z-Type (4-Roll): Minimizes roll deflection but more complex for fabric coating applications
Why Choose the F-Type 3-Roll Calender?

This system uniquely combines three critical functions in one continuous process:

  • Precision sheeting with exceptional thickness uniformity
  • Superior fabric coating capability for strong, void-free bonds
  • Efficient laminating of multiple rubber and fabric layers

The F-type 3-roll rubber calender is indispensable for manufacturing high-performance rubber products requiring consistency, strength, and precision.

F-Type 3-Roll Rubber Calender Machine with 500mm Cylinder Diameter 10kW Power and 1000mm Roll Length for High-Quality Composite Rubber 0