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Máquina de prensa de vulcanización de caucho

Semi-automatic Rubber Frame Vulcanizing Machine with 500-ton Clamping Force for Rubber Anti-slip Mats and Shock-absorbing Mat Manufacturing

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Semi-automatic Rubber Frame Vulcanizing Machine with 500-ton Clamping Force for Rubber Anti-slip Mats and Shock-absorbing Mat Manufacturing

Nombre De La Marca:	Beishun
Número De Modelo:	XLP-1500×1500/5,0MN
Cuota De Producción:	1 juego
Precio:	Negociable
Detalles Del Embalaje:	20GP
Condiciones De Pago:	T/T, L/C

Información detallada

Descripción del producto

Información detallada

Lugar de origen:

Qindgao

Certificación:

ISO/CE

Rango de presión:

16.8 (mpa)

Columna:

Tratamiento de pulido

Peso:

Personalizado

Potencia del motor de conducción:

7.5KW*2

Utilizado para:

Alfombrillas antideslizantes de goma y alfombrillas amortiguadoras.

Modo de producción:

Soporte de personalización

Tamaño:

Personalizado

Especificación:

Personalizado

Temperatura vulcanizante:

Material de cilindro:

Hierro fundido nodular

Luz del día:

600 mm

Piezas eléctricas:

En el caso de las empresas de la industria de la energía, el valor de las emisiones de gases de efec

Las demás partidas:

250m m o modificado para requisitos particulares

Nivel de automatización:

Opciones semiautomáticas/completamente automáticas disponibles

Capacidad de la fuente:

30s/mes

Resaltar:

200℃ Vulcanizing Temperature Rubber Vulcanizing Press Machine

600mm Daylight Rubber Frame Vulcanizing Machine

7.5kw*2 Driving Motor Power Hydraulic Vulcanizing Press

Descripción del producto

Semi-automatic Rubber Frame Vulcanizing Machine Of 500-ton Clamping Force

Related to rubber anti-slip mats and shock-absorbing mat manufacturing machines.

Overview of the Machine

This machine is a type of hydraulic press specifically designed for the compression molding and vulcanization of rubber products. The "semi-automatic" and "frame" aspects are key to its design and operation.

500-ton Clamping Force: This is the core power of the machine. It refers to the immense pressure (500 US tons or ~450 metric tons) that the press can exert to compress the raw rubber material inside the mold. This pressure is crucial for:
- Filling the mold cavity completely to achieve the precise shape and pattern (e.g., the anti-slip nubs)
- Forcing out trapped air to prevent voids and defects
- Ensuring efficient heat transfer for vulcanization
Frame Structure: Unlike a C-frame press, a "frame" or "four-column" press has a robust, box-like structure with four guiding columns. This provides exceptional stability and parallelism between the platens, which is essential for producing mats with consistent thickness and uniform density.
Semi-automatic Operation: This means the machine automates the most critical and repetitive parts of the cycle (clamping, heating, pressure application, timing) but requires an operator for the loading and unloading steps.
- Operator does: Place the raw rubber charge (often a pre-cut slab or calendered sheet) into the mold and remove the finished mat after the cycle
- Machine does automatically: Close the press, apply the full clamping force, heat the mold to the set temperature, hold for the precise cure time, then open
Vulcanizing: This is the chemical process that transforms soft, plastic, raw rubber into a strong, elastic, and durable material. The machine's heated platens (the large, flat, heated surfaces that sandwich the mold) provide the necessary heat (typically between 140°C - 180°C / 284°F - 356°F) to activate the sulfur or other curatives in the rubber compound.

Its Specific Role in Anti-Slip & Shock-Absorbing Mat Manufacturing

This machine is not just related to this industry; it is often the central piece of equipment in a production line for high-quality mats.

1. For Rubber Anti-Slip Mats:

Precision Molding: It perfectly forms the intricate patterns--nubs, diamonds, ridges, or custom logos--that create the anti-slip surface. The high pressure ensures every detail of the mold is replicated.
Material Consistency: By applying uniform heat and pressure across the entire mold, it ensures the mat has a consistent density and hardness, which is critical for its performance and longevity.
Durability: The vulcanization process cross-links the polymer chains, making the mat resistant to wear, weather, oils, and chemicals, which is essential for industrial, commercial, or outdoor use.

2. For Rubber Shock-Absorbing Mats:

Controlled Density & Cushioning: The pressure and heat control during vulcanization directly determine the final density and elastic properties of the rubber. This allows manufacturers to produce mats with specific shock-absorption (damping) characteristics, crucial for gym floors, playground surfaces, or industrial standing mats.
Ability for Multi-Layer Mats: Some shock-absorbing mats are made from different layers of rubber (e.g., a dense base and a softer top). This press can be used to co-vulcanize these layers into a single, integral unit.
Flatness and Stability: The frame structure ensures the finished mat is flat and has a consistent thickness, preventing tripping hazards and ensuring proper performance.

Typical Technical Specifications

A machine of this type would generally have specifications like:

Feature	Typical Specification
Clamping Force	500 Tons
Daylight	600 - 1000 mm (space between platens when open)
Platen Size	e.g., 1200 x 1200 mm or 1500 x 1000 mm (designed to fit standard mold sizes for mats)
Platen Temperature	Up to 200°C, electrically heated with cartridge heaters or via steam
Control System	PLC (Programmable Logic Controller) with Touch Screen HMI. Allows for storing multiple recipes for different mat types
Safety	Two-hand operation, light curtains, and mechanical guards

Comparison in the Manufacturing Context

To understand why this machine is chosen, it's helpful to compare it to other methods:

Method	Pros	Cons	Best For
Semi-Auto 500-ton Frame Press	High quality, excellent consistency, high durability, suitable for complex patterns and thick mats	Higher initial cost, slower cycle time than extrusion, requires mold investment	Premium anti-slip mats, heavy-duty shock-absorbing mats, mats with complex designs
Extrusion & Post-Cure	Very high production speed, continuous length	Limited to uniform cross-sections, patterns are usually rolled on, not molded in. Can have lower density	Lower-cost, simple pattern mats in very high volume
Injection Molding	Fast cycle times, high automation	Very high machine and mold cost, size limitations	Small, complex rubber parts, not typically large mats
Manual Presses	Lower cost, flexibility	Inconsistent quality, reliant on operator skill, lower safety	Small workshops, prototyping

Conclusion

The Semi-automatic Rubber Frame Vulcanizing Machine with a 500-ton Clamping Force is a workhorse for manufacturers producing high-performance, durable rubber mats. It perfectly balances the need for automated precision and control in the vulcanization process with the flexibility for an operator to handle larger, sheet-like products. For anyone in the business of making reliable anti-slip or shock-absorbing mats, this machine represents a critical investment in quality and capability.

Etiquetas:

Máquina de prensa de vulcanización de caucho PLC

Prensa hidráulica de caucho para pasamanos

Máquina de prensa de vulcanización de caucho Escalera mecánica

Detalles De Los Productos

Hogar > Productos >

Máquina de prensa de vulcanización de caucho

Semi-automatic Rubber Frame Vulcanizing Machine with 500-ton Clamping Force for Rubber Anti-slip Mats and Shock-absorbing Mat Manufacturing

Todas Las Categorías

Máquina de prensa de vulcanización de caucho

Máquina de goma del molino de mezcla

Máquina de enfriamiento de caucho por lotes

Máquina para hacer neumáticos para motocicletas

máquina de goma de la amasadora

Máquina de goma del calendario

Máquina de goma del extrusor

neumático inútil que recicla la máquina

máquina de fabricación de goma

cortadora de goma

Máquina de vulcanización de la banda transportadora

Piezas de la máquina de caucho

Semi-automatic Rubber Frame Vulcanizing Machine with 500-ton Clamping Force for Rubber Anti-slip Mats and Shock-absorbing Mat Manufacturing

Nombre De La Marca:	Beishun
Número De Modelo:	XLP-1500×1500/5,0MN
Cuota De Producción:	1 juego
Precio:	Negociable
Detalles Del Embalaje:	20GP
Condiciones De Pago:	T/T, L/C

Información detallada

Descripción del producto

Información detallada

Lugar de origen:

Qindgao

Nombre de la marca:

Beishun

Certificación:

ISO/CE

Número de modelo:

XLP-1500×1500/5,0MN

Rango de presión:

16.8 (mpa)

Columna:

Tratamiento de pulido

Peso:

Personalizado

Potencia del motor de conducción:

7.5KW*2

Utilizado para:

Alfombrillas antideslizantes de goma y alfombrillas amortiguadoras.

Modo de producción:

Soporte de personalización

Tamaño:

Personalizado

Especificación:

Personalizado

Temperatura vulcanizante:

200℃

Material de cilindro:

Hierro fundido nodular

Luz del día:

600 mm

Piezas eléctricas:

En el caso de las empresas de la industria de la energía, el valor de las emisiones de gases de efec

Las demás partidas:

250m m o modificado para requisitos particulares

Nivel de automatización:

Opciones semiautomáticas/completamente automáticas disponibles

Cantidad de orden mínima:

1 juego

Precio:

Negociable

Detalles de empaquetado:

20GP

Tiempo de entrega:

40day

Condiciones de pago:

T/T, L/C

Capacidad de la fuente:

30s/mes

Resaltar:

200℃ Vulcanizing Temperature Rubber Vulcanizing Press Machine

600mm Daylight Rubber Frame Vulcanizing Machine

7.5kw*2 Driving Motor Power Hydraulic Vulcanizing Press

Descripción del producto

Semi-automatic Rubber Frame Vulcanizing Machine Of 500-ton Clamping Force

Related to rubber anti-slip mats and shock-absorbing mat manufacturing machines.

Overview of the Machine

500-ton Clamping Force: This is the core power of the machine. It refers to the immense pressure (500 US tons or ~450 metric tons) that the press can exert to compress the raw rubber material inside the mold. This pressure is crucial for:
- Filling the mold cavity completely to achieve the precise shape and pattern (e.g., the anti-slip nubs)
- Forcing out trapped air to prevent voids and defects
- Ensuring efficient heat transfer for vulcanization
Frame Structure: Unlike a C-frame press, a "frame" or "four-column" press has a robust, box-like structure with four guiding columns. This provides exceptional stability and parallelism between the platens, which is essential for producing mats with consistent thickness and uniform density.
Semi-automatic Operation: This means the machine automates the most critical and repetitive parts of the cycle (clamping, heating, pressure application, timing) but requires an operator for the loading and unloading steps.
- Operator does: Place the raw rubber charge (often a pre-cut slab or calendered sheet) into the mold and remove the finished mat after the cycle
- Machine does automatically: Close the press, apply the full clamping force, heat the mold to the set temperature, hold for the precise cure time, then open
Vulcanizing: This is the chemical process that transforms soft, plastic, raw rubber into a strong, elastic, and durable material. The machine's heated platens (the large, flat, heated surfaces that sandwich the mold) provide the necessary heat (typically between 140°C - 180°C / 284°F - 356°F) to activate the sulfur or other curatives in the rubber compound.

Its Specific Role in Anti-Slip & Shock-Absorbing Mat Manufacturing

This machine is not just related to this industry; it is often the central piece of equipment in a production line for high-quality mats.

1. For Rubber Anti-Slip Mats:

Precision Molding: It perfectly forms the intricate patterns--nubs, diamonds, ridges, or custom logos--that create the anti-slip surface. The high pressure ensures every detail of the mold is replicated.
Material Consistency: By applying uniform heat and pressure across the entire mold, it ensures the mat has a consistent density and hardness, which is critical for its performance and longevity.
Durability: The vulcanization process cross-links the polymer chains, making the mat resistant to wear, weather, oils, and chemicals, which is essential for industrial, commercial, or outdoor use.

2. For Rubber Shock-Absorbing Mats:

Controlled Density & Cushioning: The pressure and heat control during vulcanization directly determine the final density and elastic properties of the rubber. This allows manufacturers to produce mats with specific shock-absorption (damping) characteristics, crucial for gym floors, playground surfaces, or industrial standing mats.
Ability for Multi-Layer Mats: Some shock-absorbing mats are made from different layers of rubber (e.g., a dense base and a softer top). This press can be used to co-vulcanize these layers into a single, integral unit.
Flatness and Stability: The frame structure ensures the finished mat is flat and has a consistent thickness, preventing tripping hazards and ensuring proper performance.

Typical Technical Specifications

A machine of this type would generally have specifications like:

Feature	Typical Specification
Clamping Force	500 Tons
Daylight	600 - 1000 mm (space between platens when open)
Platen Size	e.g., 1200 x 1200 mm or 1500 x 1000 mm (designed to fit standard mold sizes for mats)
Platen Temperature	Up to 200°C, electrically heated with cartridge heaters or via steam
Control System	PLC (Programmable Logic Controller) with Touch Screen HMI. Allows for storing multiple recipes for different mat types
Safety	Two-hand operation, light curtains, and mechanical guards

Comparison in the Manufacturing Context

To understand why this machine is chosen, it's helpful to compare it to other methods:

Method	Pros	Cons	Best For
Semi-Auto 500-ton Frame Press	High quality, excellent consistency, high durability, suitable for complex patterns and thick mats	Higher initial cost, slower cycle time than extrusion, requires mold investment	Premium anti-slip mats, heavy-duty shock-absorbing mats, mats with complex designs
Extrusion & Post-Cure	Very high production speed, continuous length	Limited to uniform cross-sections, patterns are usually rolled on, not molded in. Can have lower density	Lower-cost, simple pattern mats in very high volume
Injection Molding	Fast cycle times, high automation	Very high machine and mold cost, size limitations	Small, complex rubber parts, not typically large mats
Manual Presses	Lower cost, flexibility	Inconsistent quality, reliant on operator skill, lower safety	Small workshops, prototyping

Conclusion

Etiquetas: